Custom Plastic Soft Close Rotary Damper Bidirectional Unidirectional Gear Damper

Product Introduction

Key Features

Customizable Plastic Construction

• The plastic construction of this rotary damper offers several significant benefits. Firstly, plastic is lightweight, which is crucial in applications where weight reduction is a priority. It helps to minimize the overall load on the rotating system and can contribute to energy efficiency in some cases. For example, in portable devices or in applications where the damper is part of a larger assembly that needs to be moved frequently, the lightweight nature of plastic is highly advantageous. Secondly, plastic is highly resistant to corrosion and rust, ensuring a long service life even in environments where moisture or chemicals may be present. This makes it suitable for a wide range of indoor and outdoor applications. The plastic material is also durable and can withstand the rigors of repeated use. It is engineered to maintain its shape and performance over time, providing reliable operation.
• The use of plastic allows for greater design flexibility. It can be molded into various shapes and sizes to fit specific installation requirements and to match the overall design of the product. Additionally, the color and finish of the plastic can be customized, enabling the damper to blend in with the aesthetics of the surrounding components or to create a unique visual impact.

Soft Close Functionality

• The soft close feature is a core characteristic of this rotary damper. It utilizes a combination of mechanical and frictional principles to gradually slow down the rotational speed as the component approaches its closed position. This results in a gentle and quiet landing, eliminating the noisy and often jarring impact that can occur with traditional mechanisms. The soft close action not only adds a touch of refinement to the operation but also helps protect the associated components and the overall structure. In applications such as cabinet doors, access panels, or the lids of storage containers, the soft-close damper helps prevent damage to delicate items or internal mechanisms.
• The damping force and speed of the soft close can be adjusted to match the specific requirements of different applications. This allows for a customized experience, ensuring that the damper provides the right amount of resistance and speed control for each situation. The soft close function can be integrated with the gear mechanism to provide a seamless and controlled rotation in both the opening and closing motions.

Bidirectional and Unidirectional Options

• The availability of both bidirectional and unidirectional rotation capabilities provides great versatility. In a bidirectional damper, the component can rotate freely in both clockwise and counterclockwise directions, with the soft close function effectively regulating the speed in either rotation. This is ideal for applications where the lid or door needs to be opened and closed from different angles or positions, such as in some modern furniture designs or in certain industrial equipment with access points that require multi-directional operation.
• On the other hand, the unidirectional damper offers a more focused control. It restricts the rotation to a single direction, ensuring a precise and consistent movement. This can be beneficial for specific functions that require a one-way operation, like a conveyor belt cover that only needs to open or close in a particular direction or a safety gate that should only rotate in a designated way. The choice between bidirectional and unidirectional rotation depends on the specific design and operational requirements of the application, allowing manufacturers and designers to optimize the performance.

Gear Damper Mechanism

• The gear damper mechanism is a key aspect of this product's functionality. It provides precise control over the rotational movement. The gears are carefully engineered to mesh smoothly, ensuring a consistent and accurate transmission of force. This allows for a controlled deceleration of the rotation, whether it's in a bidirectional or unidirectional mode. The gear ratio can be adjusted to match the specific requirements of different applications, providing the right amount of resistance and speed control.
• The gear mechanism also offers enhanced durability and reliability. It can withstand the stresses and strains associated with repeated rotations and provides a stable and predictable performance over time. The gears are made from high-quality materials that are resistant to wear and tear, ensuring a long service life.

Specification Details

• Model	Torque	Body material	Shaft material	Oil	Working Temperature	Life cycle
  HIE-T036	30-300gf.cm	PC	POM	Silicone Oil	-5℃ - 50℃	20,000cycles
  External Diameter	Dividing Dia	Gear No.	Modulus	Pressure Angle
  10.4	8.8	11	0.8	20°

Application Scenarios

• Ideal for use in furniture, such as cabinet doors, wardrobe doors, and rotating shelves. The plastic construction and soft close features enhance the user experience and protect the furniture from damage. The bidirectional option is useful for doors that can be opened and closed from different sides.
• Suitable for consumer electronics, like the hinges of laptops, tablets, or the covers of portable media players. The lightweight plastic and adjustable soft close function make it a great fit for these applications, protecting the delicate internal components. The unidirectional gear damper can be used for specific openings that only require one-way operation.
• Can be used in industrial equipment, such as the access panels of control boxes or the covers of small machinery compartments. The gear mechanism provides precise control, and the soft close helps prevent damage to the equipment and surrounding area. The bidirectional or unidirectional option can be chosen based on the specific operation requirements.

Installation and Maintenance

• Installation: The installation process is straightforward. The damper is attached to the rotating shaft or component using simple screws or clips, depending on the specific design. Clear installation instructions are provided to ensure proper alignment and connection.
• Maintenance: Regular inspection of the damper for any signs of wear, such as gear tooth damage, loose parts, or a decrease in damping performance, is recommended. If any issues are detected, the damper can be easily replaced. Cleaning the damper with a mild detergent and a soft cloth is sufficient to keep it in good working condition.

Conclusion