Custom Torque Range 20 - 300gf.cm Gear Rotary Damper - Rotary Buffer for Kettle Cover

Product Introduction

Key Features

Customizable Torque Range

• The ability to adjust the torque within the range of 20 - 300gf.cm is a significant advantage of this rotary damper. This allows it to be tailored to the specific requirements of different kettle designs and user preferences. For example, a lighter and more delicate kettle cover may require a torque closer to 20gf.cm for a smooth and effortless opening and closing, while a heavier or more robust cover may need a torque closer to 300gf.cm to ensure proper control and a secure position. The customizable torque mechanism is designed to be user-friendly and precise, enabling easy calibration to the desired level. This flexibility makes it suitable for a wide variety of kettle models, from small and portable kettles to larger and more industrial-grade ones.
• The precise torque control also contributes to the longevity of the kettle cover and the overall kettle mechanism. By preventing excessive force or sudden movements, it reduces the wear and tear on the hinges, lid, and other components, ultimately prolonging the lifespan of the kettle.

Gear Rotary Mechanism

• The gear rotary mechanism is a key aspect of this damper's functionality. It provides precise control over the rotational movement of the kettle cover. The gears are carefully engineered to mesh smoothly, ensuring a consistent and accurate transmission of force. This allows for a controlled deceleration of the cover as it closes or opens, eliminating any jerky or sudden stops. The gear ratio can be adjusted to match the specific requirements of different kettle designs, providing the right amount of resistance and speed control.
• The gear mechanism also offers bidirectional operation. It can effectively dampen the rotation in both clockwise and counterclockwise directions, which is essential for kettle covers that need to be opened and closed with equal ease and control. This versatility adds to the overall functionality and convenience of the kettle.

Rotary Buffer Function

• The rotary buffer function of the damper is specifically tailored for kettle covers. It ensures that the cover opens and closes in a gentle and controlled manner. When opening the kettle, the buffer allows for a smooth start, preventing any sudden upward movement that could cause the cover to hit other objects or spill hot water. During closing, it gradually slows down the cover's descent, eliminating the noisy slam that is often associated with traditional kettle covers. This not only adds a touch of refinement to the kettle's operation but also helps protect the kettle body and the surrounding area from damage caused by sudden impacts.
• The buffer function is adjustable in conjunction with the torque settings, allowing for a customized experience. This means that the speed and resistance of the cover's movement can be fine-tuned to meet the specific needs of different users and kettle applications.

Durable and Heat-Resistant Construction

• Built with durability in mind, the custom gear rotary damper is constructed from high-quality materials. The components are resistant to heat, moisture, and the corrosive effects of steam and water that are common in a kettle environment. The materials used are also hygienic and easy to clean, which is essential for maintaining a healthy kettle. The smooth surface of the damper helps to prevent the accumulation of dirt and scale, promoting good hygiene practices.
• The design of the damper allows for easy installation and replacement. It can be quickly attached to the kettle cover and body using standard screws or clips, and if any issues arise, it can be easily removed and replaced without significant disruption to the kettle's functionality.

Specification Details

• Model No.	Torque Range	Rotation Direction	Rotary Shaft Materia	Use Oil	External Diameter	Dividing Dia.	Gear No.	Modulus	Pressure Angle	Life cycle
  HIE-T020A	20-300gf.cm	360°	POM	Silicone Oil	∅ 10.4	∅ 8.8	11	0.8	20°	50000 time

Application Scenarios

• Ideal for use in all types of kettles, including electric kettles, stovetop kettles, and cordless kettles. It enhances the user experience by providing a more comfortable and quiet lid operation.
• Suitable for both new kettle manufacturing and as a replacement part for existing kettles. In new designs, it allows for the integration of advanced damping and control features. For existing kettles, upgrading to this rotary damper can significantly improve their functionality and reduce noise and wear.

Installation and Maintenance

• Installation: The installation process is straightforward. The damper is attached to the kettle cover and body using simple screws or clips, depending on the specific design. Clear installation instructions are provided to guide users through the process.
• Maintenance: Regular inspection of the damper for any signs of wear, such as leakage of damping fluid (if applicable) or loose parts, is recommended. If any issues are detected, the damper can be easily replaced. Cleaning the damper with a mild detergent and a soft cloth is sufficient to keep it in good working condition.

Conclusion